Rapid / High Shear Mixer Granulator

01 Overview

Practically the very first equipment of Granulation Suite, it sets the tone of entire granulation process.

An engineering feat, executed with perfection, it mix, chop to increase the proper drug distribution and to obtain even size granules. Controlled through PLC, its mixer and chopper blades are proper in design, solid in strength and are perfectly aligned.

The Conemil at the discharge port ensures the uniformity of the product without lumps, that is, an absolute essential requirement for next process.

While the mixer blade mixes the mass homogeneously, the chopper located at right angle to mixer cuts the formed lumps disperse the drug, thus ensures even granulation of the mass.

02 Details

Performance Characteristics

  • Thorough and uniform mixing.
  • Even size granules.
  • Minimum batch time.
  • Minimum Power consumption.
  • Automated charging and discharging.
  • Total leak proof operation.
  • Thorough cleaning/washing by WIP system.

Salient Features

  • Ensures the round and even granules of high density.
  • Meets cGMP requirements.
  • Dry and wet granulation in one step.
  • A conscious energy saver.
  • Perfect leak proof operation.
  • PLC interfaced binder feeding, WIP, Auto Powder Loading.
  • Detachable impeller & chopper ensure 100% cleaning.
  • Minimum possible gap between bottom surface and impeller ensures no deposition at bottom surface.
  • Environment friendly.
  • Heat/Temperature sensitive products can be handled easily.
  • VFD controls for impeller and chopper.
  • Totally leak proof seal for both impeller & chopper.
  • Intelligent process control and interlock through by PLC & colour touch screen HMI with SCADA facility.
  • Automated discharge interlocked & interfaced with PLC.
  • Vacuum compatible (suitable for potent drug).
  • End point detection by torque sensor on demand.
Technical Specification MODEL
HSMG
25
HSMG
50
HSMG
100
HSMG
150
HSMG
200
HSMG
250
HSMG
300
HSMG
400
HSMG
600
HSMG
800
HSMG
1300
HSMG
1600
Gross Volume (Ltrs.) 25 50 100 150 200 250 300 400 600 800 1300 1600
Working Volume (Ltrs.) 8-20 15-40 35-80 50-130 70-170 75-200 95-250 125-330 150-500 200-650 390-1000 500-1250
Impeller Power (kw) 2.2 5.5 7.5 11 15 15 22 22 30 40 55 75
Chopper Power (kw) 1.1 1.5 3.75 5.5 5.5 5.5 7.5 7.5 11 11 15 18.75
Length-L (mm) 1870 2000 2150 2785 2785 2785 3000 3000 3321 3321 3500 3800
Width-W (mm) 630 700 900 2400 2400 2450 2500 2600 3933 393 2500 3000
Height-H (mm) 1360 1500 1840 2470 2470 2500 2500 2600 3390 3390 3000 4000

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